Phone Manufacturing
NOVA's automation encompasses various aspects, including batch testing and failure detection.
Problem Statement
- The phone manufacturing industry faces significant challenges in achieving streamlined and efficient manufacturing processes. Manual workflows and disjointed data collection from multiple machines result in suboptimal production efficiency, quality control issues, and hinder real-time decision-making. There is a pressing need for a comprehensive solution that embraces Industry 4.0 principles, automates the entire phone manufacturing process, integrates data from various sources, and enhances agility in decision-making.
Steps taken to achieve
- To address these challenges, NOVA, a cutting-edge SaaS platform for Industry 4.0, is developed, specifically tailored for phone manufacturing. This transformative solution revolutionizes the manufacturing processes by introducing complete automation from the raw material stage to final packing.Data from multiple machines involved in the phone manufacturing process is seamlessly extracted using an OPC (Open Platform Communications) server and SCADA (Supervisory Control and Data Acquisition) system. The integrated platform ensures real-time data collection, analysis, and visualization in a web portal, offering stakeholders a centralized view of the manufacturing process.NOVA's automation encompasses various aspects, including batch testing and failure detection. Automated batch testing ensures consistent product quality, while the system promptly detects and alerts relevant personnel about any production deviations or defects.Additionally, NOVA incorporates AI-driven insights that leverage real-time data analysis to provide agile decision-making capabilities. The platform's IoT (Internet of Things) integration enables smart devices and sensors to communicate and work together seamlessly, enhancing real-time monitoring and control of the manufacturing process.
Outcome of the project
- The phone manufacturing industry faces significant challenges in achieving streamlined and efficient manufacturing processes. Manual workflows and disjointed data collection from multiple machines result in suboptimal production efficiency, quality control issues, and hinder real-time decision-making. There is a pressing need for a comprehensive solution that embraces Industry 4.0 principles, automates the entire phone manufacturing process, integrates data from various sources, and enhances agility in decision-making.